Our modular machine system facilitates a flexible equipment configuration, based on your requirements. All machine components are aligned to each other and allow individual adjustments within the standard machine range as well as customised solutions.

 

 

 

 

Sample and prototype position

Manual dispensing device for manual manufacture of samples and prototypes.

The OptiMel 100 is designed for the manufacture of individual samples and pre-series.
The maximum processing temperature of 250°C permits the processing of all Technomelt products.

  • integrated malting tank
  • Broad application spectrum due to different nozzle geometries

Operating temperaturemax. 250°C
Melt pressuremax. 0.55 MPa/ 5.5 bar
Power connection230V/ 50Hz. or 110V/ 50Hz.
Power consumption350W
Tank capacity0.2 l
Melting capacityapprox. 400g/h
DimensionsW200 x H460 x D720 mm

Serie 600/700

Series for small to medium series production, as well as small to medium size components

  • max. melting capacity of approx. 1 kg/h for small to medium shot weights and/or small to medium annual quantity
  • Retaining force of 8/12kN for components with a maximum overall casting area of approx. 2000/3000mm² (at maximum pressure of 40bar)
  • Integrated melting device with piston pump

The OM 655 is the toggle-lever version of this series.

The toggle-lever is pneumatically actuated for easy operation, for some special production processes, can provide advantages compared to a pneumatic cylinder with two-hand control.

  • Toggle-lever closing system (pneumatically actuated)
  • Integrated melting unit with piston pump
  • Compact control incl. recipe storage

Operating temperaturemax. 250°C
Melt pressure0,5-4,0 MPa / 5-40 bar
Closing force8 kN
Power connection230 V / 50 Hz
Power consumption2,5 kW
Tank capacity4 l
Melting capacityapprox. 1 kg/h
DimensionsW710 x H720 x D720 mm

This machine with pneumatic cylinder and two-hand control enables easy working in the range of small and medium series.

For later increased production, there is the option to retrofit a manually-operated sliding table.

  • Pneumatic closing system
  • Two-hand control
  • Integrated melting unit with piston pump
  • Compact control incl. recipe storage

variations:

  • Vertical closing unit for casting with no sprue or with very little sprue
  • Dispensing head with 2 nozzles (variable distance)

Operating temperaturemax. 250°C
Melt pressure0,5-4,0 MPa / 5-40 bar
Closing force12 kN
Power connection230 V / 50 Hz
Power consumption2,5 kW
Tank capacity4 l
Melting capacityapprox. 1 kg/h
DimensionsW710 x H720 x D720 mm

The OM 760 provides easy working due to the pneumatic cylinder and two-hand control.

The minimizing or, ideally, elimination of the handling time by the integrated sliding table can significantly increase the quantity discharged, in particular for small components of low shot weights.

  • Pneumatic closing system
  • Two-hand control
  • Melting unit with piston pump
  • Compact control incl. recipe storage
  • Manual sliding table

variations

  • Vertical closing unit for casting with no sprue or with very little sprue
  • Dispensing head with 2 nozzles (variable distance)

Operating temperaturemax. 250°C
Melt pressure0,5-4,0 MPa / 5-40 bar
Closing force12 kN
Power connection230 V / 50 Hz
Power consumption2,5 kW
Tank capacity4 l
Melting capacityapprox. 1 kg/h
DimensionsW1055 x H796 x D790 mm

Serie 1200

Machines of this series present a cost-effective solution for flexible production of medium to large series. The toggle-lever closing system is pneumatically actuated for easy operation, for some special production processes, can provide advantages compared to a pneumatic cylinder with two-hand control.

Melting capacities of up to 15Kg/h for medium to large shot weights and/or medium to large annual quantities, Retaining force of 8kN for components with an overall casting area of up to approx. 2000mm² (at maximum pressure of 40 bar)

The OM 1201 provides ideal prerequisites for medium series production where a melting capacity of approx. 2 kg/h is sufficient, however, where the complete scale of the parameter control requires a melting device with geared pump.

  • Toggle-lever closing system
  • Integrated melting unit with geared pump
  • ompact control incl. recipe storage

Operating temperaturemax. 250°C
Melt pressure0.5-4 MPa/ 5-40 bar
Closing force8 kN
Power connection3/N/PE AC 400/50 Hz.
Power consumption3.5 kW
Tank capacity2 l
Melting capacityapprox. 2kg/h
DimensionsW630 x H1560 x D800 mm


Melting units

Hotmelt unit OM 1202 C

Hotmelt unit OM 1202 C

Tank capacity
2l
Haulting unitGear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity2 kg/h
DimensionW 680 x D 350 x H 535 cm
Weight50 kg

Machines of this series present a cost-effective solution for flexible production of medium to large series. The toggle-lever closing system is pneumatically actuated for easy operation, for some special production processes, can provide advantages compared to a pneumatic cylinder with two-hand control.

Melting capacities of up to 15Kg/h for medium to large shot weights and/or medium to large annual quantities, Retaining force of 8kN for components with an overall casting area of up to approx.
2000mm² (at maximum pressure of 40 bar)

  • 2-fold toggle-lever closing system
  • Control by PLC incl.:
    • pressure profile control
    • discharge control
    • recipe storage
  • possible auxiliary options:
    • tool heating
    • pressure monitoring
    • fill level monitoring/automatic filling

Operating temperaturemax. 250°C
Melt pressure0.5-4 MPa/ 5-40 bar
Closing force8 kN
Power connection3/N/PE AC 400/50 Hz.
Power consumption5.2 kW
DimensionsW900 x H1560 x D800 mm


Melting units

Hotmelt unit MX 4003 NV

Hotmelt unit MX 4003 NV

Tank capacity
4l / 12l (with additional top tank)
Haulting unit
Gear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity
approx. 4-15 kg/h (depending on material)
DimensionsW97 x D46 x H69 cm
Weight105 kg
Hotmelt unit OM 1202 C

Hotmelt unit OM 1202 C

Tank capacity
2l
Haulting unitGear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity2 kg/h
DimensionW 680 x D 350 x H 535 cm
Weight50 kg

Serie 2000

Series for medium to large series production with melting capacities of up to 15Kg/h for medium to large shot weights and/or medium to large annual quantities, Retaining force of up to 38kN for components with an overall casting area of up to approx. 9500mm² (at maximum pressure of 40 bar) as well as the option to adapt different melting devices with geared pump or an extruder unit.

The allrounder for medium to large series production. Equipped with PLC and touch-panel, the OM 2000 provides the complete scope for easy control.
Depending on the requirements of the project, the pneumatic closing cylinder can be designed with a closing force of 12-38kN and, due to the selection of different melting devices, a separate tank and an extruder unit can also be considered in the area of the melting as prerequisites for each individual project.

  • Pneumatic closing system
  • Two-hand control
  • Touch-panel
  • Control by PLC incl.
    • pressure profile control
    • discharge control
    • recipe storage
  • possible auxiliary options
    • tool heating
    • pressure monitoring
    • fill level monitoring/automatic filling

variations

  • Pneumatic-hydraulic closing system
  • Vertical closing unit for casting with no sprue or with very little sprue
  • Injection head with 2 nozzles (variable distance)
  • Special piston-typeinjection head for the extruder system

Operating temperaturemax. 250°C
Melt pressure0,5-4 MPa / 5-40 bar
Closing force12 kN or 19 kN or 38 kN
Power connection3/N/PE AC 400/50 Hz
Power consumption4,5 kW


Melting units

Hotmelt unit MX 4003 NV

Hotmelt unit MX 4003 NV

Tank capacity
4l / 12l (with additional top tank)
Haulting unit
Gear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity
approx. 4-15 kg/h (depending on material)
DimensionsW97 x D46 x H69 cm
Weight105 kg
Hotmelt unit OM 1202 C

Hotmelt unit OM 1202 C

Tank capacity
2l
Haulting unitGear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity2 kg/h
DimensionW 680 x D 350 x H 535 cm
Weight50 kg
Extruder

Extruder

Tank capacity
depending on fitted dryer or filling unit
Haulting unitscrew
Heating period
< 30 min
Melting capacity
approx. 5 kg/h (depending on material)
DimensionsW98 x D40 x H86 cm
Weight190 kg

All options of the OM 2000 combined with an additional sliding table, which minimizes the handling time, ideally eliminates it and, thus, considerably increases the productivity.

Easy control due to the PLC and Touch-panel, closing forces of between 12 and 38kN, horizontal or vertical injection, different melting devices, can be adapted with a tank as well as extruder - the requirements of the projects can be individually taken into consideration due to these flexible options.

  • Pneumatic closing system
  • Two-hand control
  • Pneumatic sliding table
  • Touch-panel
  • Control by PLC incl.:
    •  pressure profile control
    • discharge control
    • recipe storage
  • possible auxiliary options :
    • tool heating
    • pressure monitoring
    • fill level monitoring/automatic filling

variations

  • Pneumatic-hydraulic closing system
  • Vertical injection unit for casting with no sprue or with very little sprue
  • Injection head with 2 nozzles (variable distance)
  • Special piston-type injection head for the extruder system

Operating temperaturemax. 250°C
Malt pressure0,5-4 MPa / 5-40 bar or 35-80 bar
Closing force12 kN or 19 kN or 38 kN
Power connection3/N/PE AC 400/50 Hz
Power consumption4,5 kW


Melting units

Hotmelt unit MX 4003 NV

Hotmelt unit MX 4003 NV

Tank capacity
4l / 12l (with additional top tank)
Haulting unit
Gear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity
approx. 4-15 kg/h (depending on material)
DimensionsW97 x D46 x H69 cm
Weight105 kg
Hotmelt unit OM 1202 C

Hotmelt unit OM 1202 C

Tank capacity
2l
Haulting unitGear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity2 kg/h
DimensionW 680 x D 350 x H 535 cm
Weight50 kg
Extruder

Extruder

Tank capacity
depending on fitted dryer or filling unit
Haulting unitscrew
Heating period
< 30 min
Melting capacity
approx. 5 kg/h (depending on material)
DimensionsW98 x D40 x H86 cm
Weight190 kg

The OM 2000 as dual station.
The machine comprises of 2 independent closing systems whose cycles operate alternately. Here, not only is handling times minimized but also 2 different casting projects (with the same material and similar casting parameters) can be produced in parallel.

Easy control due to the PLC and Touch-panel, closing forces of between 12 and 38kN, horizontal or vertical injection, different melting devices, can be adapted with a tank as well as extruder - the requirements of the projects can be individually taken into consideration due to these flexible options.

  • 2-fold pneumatic closing system
  • Two-hand control
  • Touch-Panel
  • Control by PLC incl..:
    • pressure profile control
    • discharge control
    • recipe storage
  • possible auxiliary options:
    • tool heating
    • pressure monitoring
    • fill level monitoring/automatic filling

variations:

  • 2-fold pneumatic-hydraulic closing system
  • Vertical closing unit for casting with no sprue or with very little sprue
  • Injection head with 2 nozzles (variable distance)
  • Special piston-type injection head for the extruder system

Operating temperaturemax. 250°C
Melt pressure0,5-4 MPa / 5-40 bar or 35-80 bar
Closing force12 kN or 19 kN or 38 kN
Power connection3/N/PE AC 400/50 Hz
Power consumption5,2 kW


Melting units

Hotmelt unit MX 4003 NV

Hotmelt unit MX 4003 NV

Tank capacity
4l / 12l (with additional top tank)
Haulting unit
Gear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity
approx. 4-15 kg/h (depending on material)
DimensionsW97 x D46 x H69 cm
Weight105 kg
Hotmelt unit OM 1202 C

Hotmelt unit OM 1202 C

Tank capacity
2l
Haulting unitGear pump
Heating period
< 60 min (depending on material and filling level)
Melting capacity2 kg/h
DimensionW 680 x D 350 x H 535 cm
Weight50 kg
Extruder

Extruder

Tank capacity
depending on fitted dryer or filling unit
Haulting unitscrew
Heating period
< 30 min
Melting capacity
approx. 5 kg/h (depending on material)
DimensionsW98 x D40 x H86 cm
Weight190 kg

Customized machinery

Do you have an application that can not be realised optimally with our machine series?

Our modular machine system allows to respond flexible individual projects and their particular requirements.

Individual requirements on opearting data logging, remote diagnostic system and additional protective equipment can also be realized.

Contact us and we will develope a matching solution with you.


Leasing machinery

  • You have a higher production level for a limited time?
  • You did not make a definitely decision about the type of machine yet?
  • You can utilize the machine only for a limited period?

Contact us. We offer the possibility to rent our standard machines on good terms.