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Pioniere für Elektronikverguss und im Low Pressure Moulding | Optimel Schmelzgußtechnik GmbH Pioniere für Elektronikverguss und im Low Pressure Moulding | Optimel Schmelzgußtechnik GmbH

Low Pressure Moulding Consulting

project and feasibility analysis

Project and feasibility analysis - from the idea to the series

Low Pressure Moulding is suitable for many applications where electrical or electronic components need to be protected. Whether for sensors, circuit boards, connectors, or other uses, the key is to coordinate the material, component design, tooling and process early on.

OptiMel supports you from the first technical assessment through feasibility analyses and prototypes all the way to the design of tools, processes and production equipment.

Together, we'll check if the Low Pressure Moulding process is suitable for your needs, which materials are an option and how your project can be implemented in a technically and economically sensible way.

The goal of the consultation isn't just to answer whether Low Pressure Moulding is possible in principle. What really matters is a concrete assessment of how your component can be reliably and economically moved into later production.

A feasibility analysis makes sense when...

  • ...a new project is starting and initial implementation drafts are available
  • ... in an existing product the technology is supposed to be changed
  • ... the serial production capability of a component should be tested
Low Pressure Moulding Systemlösung |Optimel Schmelzgusstechnik GmbH

Every Low Pressure Moulding project starts with a detailed look at the technical requirements. For a stable result, the component, material, tool, process parameters and production environment all need to be coordinated.

OptiMel brings together experience from technology consulting, tool making, material selection, mechanical engineering and process development.

This already creates a solid foundation for the next steps early in the project: prototyping, sample production, series tooling or system design.

From concept to implementation

1
Project analysis

How do project and technology fit together? We analyse requirements, component geometry, materials, operating conditions and quantities.

2
Material selection

Which hotmelt is suitable?   We evaluate suitable materials, check their adhesion on the relevant substrates if needed, and create samples for targeted further testing.

3
Tool concept

How can the moulding be implemented?   We'll look at the component fixture, cavity, sprue, and other tooling requirements. A Moldflow analysis can help identify critical areas early and design the tool accordingly.

4
Prototyping

Does the concept work on the actual component? With sample tools and prototypes, the theoretical results can be practically tested.

5
Equipment selection

How does that turn into a series solution?   We derive the appropriate process parameters and the necessary production equipment.

6
All-around service

And how does the process stay stable? We also support you after production starts with maintenance, service, and training.

7
Contact

Whatever you need to bring your project to life – we're here to support you:

+49 2371 - 1597 0
info@optimel.de

Not just technically possible – but meant for production

Early project consultation provides security before any concrete decisions are made regarding material, tools, processes, and production equipment. Especially with specific technologies like Low Pressure Moulding, it's important to look at the component's requirements, the properties of the hotmelts being used and the future production process together early on. This way, technical risks can be identified before they lead to time- and cost-intensive adjustments during prototyping, tool making or series production.

By evaluating component geometry, substrates, adhesion, material flow, and process parameters early on, a solid foundation is created for further development.

Possible weak points can be checked specifically and constructive adjustments can be taken into account in time. At the same time, it becomes clearer which solution makes sense technically and which machine or tool concept fits the planned quantity and application.

For companies, this means more planning security: the feasibility of the project is realistically assessed, development efforts can be better calculated, and investment decisions can be made more confidently. OptiMel helps you turn an initial idea into a technically viable concept for prototyping, sample production, and later series production.

The most important questions of the feasibility analysis?

 

  • Is the process working?
  • How can it be implemented technically in the best way?
  • How can it be reproducible and economical?

 

Any more questions?

Would you like to learn more details about the technology? Do you have projects you'd like to discuss implementing with us?

We’re happy to hear from you!